Neon Lighting Manufacturing Process
August 27, 2024
Flexible neon light production process is relatively complex, the following is a detailed description of its production process:
First of all, in terms of material preparation, you need to prepare LED bulbs, special PVC shells, copper wires, power supplies, controllers and so on.
Neon letter groove depth is generally 8 - 10 cm. Groove in the acrylic substrate, paste the light tape, press the light tape, and then energized. The power supply is usually 12V low voltage and can be connected to a transformer.
For the production of light tape, FPC flexible, can be bent, folded, twisted at will, can be three-dimensional air free movement and unfolding, will not break. Suitable for irregular narrow places between the air, but also suitable for advertising and decorating any combination of various patterns, because it can be bent and twisted at will.
LED can be assembled by SMD LED or direct insertion LED, and different components can be used according to different needs. The advantage of hard light bar is easy to fix, easy to process and install; the disadvantage is that it can not be bent at will, not suitable for irregular places. Hard led with SMD has 18LEDs, 24LEDs, 30LEDs, 36LEDs, 40LEDs and other specifications; there are 18pcs, 24pcs, 36pcs, 48pcs of different specifications of led, including front led and side led, also known as the Great Wall Light Bar.
In the process of production, there are different length specifications such as 60cm, 80cm, etc., and can be cut and extended arbitrarily without affecting the light-emitting condition.
The following points should be noted when installing:
When installing, please hold the plastic shaft and then lift the installation from upstairs. Do not remove the whole roll before installation.
Cut the cuts evenly with a razor blade, do not cut randomly; cut off the excess copper wire, swing the top from side to side, and then install the bolt.
Do silicone waterproof treatment at the plug and tail plug.
Do not forcefully pull the LED flexible neon light when installing. This product can only withstand 4.5KG pulling force.
The production process of neon light, whether it is bright tube, powder tube or color tube, its production process is basically the same, they need to go through the glass tube molding, sealing electrodes, bombardment degassing, filling inert gas, sealing row and other steps.
Flexible neon using a new structure and led technology, compared with the traditional neon light has great advantages. Because the traditional neon lamp manufacturing process is complex, mainly glass tube inert gas and high-voltage electricity, so the manufacture does not change, big investment. The invention is mainly bright led bulbs wrapped in a special PVC shell, special shell design and unique optical technology to increase the led flexible neon light intensity and uniformity, simplify the process, improve production efficiency.
Flexible neon light working frequency only twenty-four V, only release low fat, installation can also be cut into any length, bending into different looks (can be bent to a radius of only 4cm circle), very convenient to use especially manufacturing track with different raw materials installed on the surface, such as wood, plastic, stainless steel plate or wall, at the same time can be based on the actual needs of indoor planners dress up planning into different patterns of effectiveness.